Cylinder Valve Installation and Removal Machine

Description

Instruction Manual

1. Overview

The Automatic Cylinder Valve Loading and Unloading Machine has been designed and manufactured in accordance with national regulations strictly prohibiting the use of pipe wrenches or other tools liable to damage the cylinder body during the loading and unloading of cylinder valves, as well as to meet the operational requirements of cylinder manufacturers, inspection stations, and similar facilities engaged in such tasks.

1. Equipment Inspection Scope

Suitable for the installation and removal of cylinder valves on various gas cylinders with diameters ranging from φ219 mm to φ250 mm. Features simple operation and reliable performance.

III. Equipment Operating Environment and Safety Safeguards

Applicable Cylinder Diameter Range: 130–250 mm

Height Range: (Latest Model: 1140–1510 mm)

Air Source Pressure: 0.6–0.8 MPa

Number of Workstations: 1

Overall Dimensions: 1430 × 600 × 2935 mm

Power Supply: 380 V / 50 Hz

The work site must be free of excessive dust, flammable substances, and corrosive gases.

Under the aforementioned operating conditions, the equipment will function normally while maintaining full safety protection.

This equipment has been strictly designed and manufactured in accordance with relevant national professional standards. It generates no environmental pollution, and all electrical insulation properties underwent rigorous testing prior to leaving the factory, ensuring full compliance with applicable standards.

1. Operation Procedure

This machine consists of a frame, a clamping device, a bottle-flipping device, a transmission mechanism, an electrical control system, and other components. Their primary functions are as follows:

1. Clamping Device: Clamps and releases the steel cylinder via the action of a pneumatic cylinder.
2. Bottle-Flipping Device: Enables the automatic loading and unloading of the steel cylinder through the coordinated action of a pneumatic cylinder and a flipping mechanism.
3. Transmission Mechanism: A motor drives a speed reducer to rotate the main spindle; the spindle is equipped with a universal joint and a fixture for mounting/dismounting bottle valves, allowing the fixture to move vertically and horizontally (forward/backward).
4. Electrical Control System: Controls the motor’s reverse rotation and stopping functions.

 

 

 

 

 

 

 

 

 

5. Instrument Parameter Settings: The procedure for adjusting the torque value based on different gas cylinder specifications is outlined below.

While in measurement mode, press the SET button; the first two digits of the display window will show “LC,” while the last two digits will display the password. Press the “Increase” button to set the last two digits to the password for the first parameter group—”10″—to enter the alarm parameter configuration interface. Press the SET button repeatedly until the desired display appears in the window. Then, press the “O” button to select the specific digit you wish to modify. Note that the current display mode utilizes a single decimal place; therefore, if your target value is 200 N·m, the numerical value you must enter during configuration should be 2000. Once modifications are complete, continue pressing the SET button until the display window reverts to showing the current measured value; the configuration process is now finished

After-Sales Service Terms

1. Free Consultation Service

Our company is available at any time—via telephone, email, or online channels—to answer customer inquiries regarding our products, as well as their usage, maintenance, and repair.

2. One-Year Free Warranty Service

Effective from the date of equipment purchase (i.e., the date the purchase contract is signed), all products sold by our company are entitled to a one-year free warranty service. During this period, provided the issue is not caused by human factors (such as failure to operate or maintain the product in accordance with the user manual, unauthorized structural modifications, etc.), you will not be required to pay for any parts or labor costs necessary for repairs should any malfunction arise due to inherent product quality issues.

3. Lifetime Repair Service

If a product malfunctions and requires repair more than one year after the date of purchase (i.e., the date the purchase contract was signed), you will be required to pay only for the necessary replacement parts and reasonable labor costs for the repair.

Additional Notes on After-Sales Service:

1. Malicious damage to the machine is not covered under warranty.
2. If a malfunction occurs during the warranty period due to human factors, our company will provide repair services; however, charges for replacement parts and reasonable labor costs will apply depending on the nature of the fault.
3. When reporting a product malfunction to us for repair, please ensure you describe the nature of the fault clearly to facilitate a faster resolution for your machine. If necessary, please provide a detailed written description via fax.
4. Our company reserves the right to the final interpretation of these After-Sales Service Terms.

Additional Notes Regarding After-Sales Service:

1. Malicious damage to the machine is not covered under warranty.
2. For malfunctions occurring within the warranty period that are caused by human factors, the Company will provide repair services but will charge for replacement parts and reasonable labor fees.
3. When reporting a product malfunction to us, to ensure your machine is repaired as quickly as possible, please be sure to describe the nature of the fault clearly; if necessary, please provide a detailed written description via fax.
4. The Company reserves the right to the final interpretation of these after-sales service terms.